What are the leather making processes involved in creating car interior upholstery?
The process of making leather for car interiors involves a number of steps and processes, the following is the detailed process:
Raw material selection: first of all, you need to choose the right leather material, usually based on cow head layer leather.
Preparation of needle-punched non-woven fabrics: polyester, polypropylene and other raw materials are manufactured into needle-punched non-woven fabrics and processed by several times of needle-punching and hot rolling.
Coating of PVC foam layer: a layer of PVC foam is coated on the needle-punched nonwoven fabric.
Water-based treatment agent treatment: The PVC foam layer is treated with a water-based treatment agent.
Slurry preparation: Add plasticizers, heat stabilizers, colour pastes, elasticity modifiers, foaming agents, fillers and PVC resins into a clean drum in order, and mix the slurry for 30~40 minutes using a vertical mixer.
Grinding: Grind the formed slurry for 1~2 times.
Drying: Finally, the leather base fabrics of automobile interior after the surface has been adjusted and treated are sent into the drying oven for drying.
Inspection, finishing and finished product production: after the production is completed, it still needs to carry out inspection and finishing processes, and finally it can really become a finished product.
Cutting: The leather is cut according to the need, one cowhide is about 40 to 50 square feet.
Ironing and restoration of suppleness: after ensuring that the leather is dry, it enters the ironing process, where it is ironed by machine or the leather is rolled to restore suppleness.
Perforation and quilting: The main application is the perforation and quilting process, as well as more complex processes such as embossing and laser.
Laminating: a moulded laminating process is used to combine the leather with a composite material of polyurethane foam or spacer fabric cut-outs.
Sewing and packaging: the cut leather is sewn and packaged to form the final car interior component.
Together, these steps form the process of making leather for automotive interiors, ensuring the quality and aesthetics of the final product.
Upholstery Fabric For Making Car Interior Material is an essential component that ensures the comfort of your car. Here are a few frequently asked questions about car upholstery fabric and their answers:
1. What are the key features of good car upholstery fabric?
Good car upholstery fabric should be durable, comfortable, and easy to clean. It should also be able to withstand regular wear and tear, sunlight exposure, and the effects of moisture.
2. What are the different types of car upholstery fabric available?
There are several types of car upholstery fabric available, including leather, vinyl, synthetic, and natural fibers such as cotton or wool. Each type offers different benefits and drawbacks, so it’s important to choose a fabric that best suits your car’s interior needs.
3. How do I choose the right car upholstery fabric?
When choosing the right upholstery fabric for your car, consider the color, texture, and pattern. Look for a fabric that complements the interior design of your car and reflects your personal style. Also, consider the climate in your area and how the fabric will withstand harsh weather conditions.
4. What are the benefits of using leather upholstery in a car?
Leather upholstery is a popular choice for car interiors because it is durable, comfortable, and easy to clean. It also gives a luxurious look and feel to the interior of your car. Additionally, leather fabric does not trap moisture, which is beneficial for preventing mold and mildew buildup.
